- 01. Description of 600mm expanded metal machine line
- What is expanded metal mesh?
Expanded Metal mesh is traditionally seen as a metal material with diamond shaped holes. Expanded Metal is produced by an expanding machine, which uses a pressured slitting and stretching process to transform solid metal sheets and coils into expanded mesh. Most types of metal, including precious and specially produced metals, can be expanded.
Expanded Metal Mesh Production Process
1. Sheets or coils or metal are fed into the expanding machine. A little metal can create a lot of mesh, adding value and saving resources and money.
2. Each machine is fitted with a unique "Knife", dedicated to a particular pattern. New patterns and knives can be created in-house for specific applications.
3. The machines are then programmed or manually controlled to ensure the metal is expanded to the exact specification. Rigorous quality checks are carried out to ensure product consistency throughout the expanding process.
4. Using the unique shearing and stretching process means very little waste is created. the metal is sheared and then stretched in a single process creating the apertures and therefore expanding the metal. The mesh is then either cut into sheets or wound onto coils ready for shipping or further processing.
- 02.Line composition
- Decoiler-----600mm expanded metal mesh machine-----Mesh leveling machine-----Forming and cutting machine-----Collecting table
- 03. Main technical parameters of decoiler
Model: ABE-KL600
Function: load two coils
Max. Width of raw material: 650mm
Max. Loading weight: 1 ton
Overall size(L*W*H): 2000*1500*1650mm
Weight: about 1.3 ton
- 04. Main technical parameters of expanded metal mesh machine
Model: ABE-1.0-600
Expanding force: 6.3T
Max. Coil width: 611mm
Thickness of steel coil: Max. 1.0mm
Expanding speed: Max. 260 strokes/minute
Motor power: 4.0KW
Adjustable distance of connecting rod: 20mm
Material pressing force: 120KN
Overall size of machine(L*W*H): 1450*1025*1550mm
Machine weight: 1.2 ton
PLC control and auto cutting
Servo feeding system
- 05. Main technical parameters of expanded mesh levelling machine
Max. Leveling width: 650mm
Thickness range: 0.1-2.5mm
Feeding roller diameter * quantity: 72mm*2
Leveling roller diameter * quantity: 50mm*15
Motor power: 3KW
Overall size of machine(L*W*H): 1210*1200*1360mm
Machine weight: about 0.9 ton
- 06. Main technical parameters of forming and cutting machine
Cutting width: 650mm, thickness: 0.2-0.5mm
Feeding roller size: φ80×660mm
Servo motor (feeding): 2.0Kw, 2000rpm, speed ratio i5
Transmission type: gear
Material pressure cylinder: cylinder φ40×25mm, (working pressure 0.45~0.6MPa, air source 0.8MPa)
Forming cylinder: cylinder 2-φ100×50mm (working pressure 10Mpa, system 14Mpa)
Forming die: material: C12MOV hardness: HRC58~62
Cut off oil cylinder: oil cylinder φ100×50mm (working pressure 10Mpa, system 14Mpa)
Cutting die: Material: C12MOV Hardness: HRC58~62
Cutting speed: 50mm/s, 10 times/min
Dimensions (length * width * height): 2200*1180*1700mm
Equipment weight: about 1.5 tons