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Battery plate production line
Copper plate network machine
Low speed expanded battery plat
mesh machine
High speed Expanded plate mesh
machine
Casting and rolling battery plate
production line
Guidance for battery plate
 
Single Wire PVC Coating Line Single Wire PVC Coating Line
 
Technical Words
 
Guidance For Type Selection
 
 
 
Copper plate network machine
   
 
Description:
  Main property and characteristics: Copper pole network is made of copper T1M,processed into copper mesh with both sides of the bead and the middle of the V-groove. It’s main purpose is to be used in the battery positive. Copper pole network as battery positive electrode grid can improve the use ratio of the positive electrode active substance and efficient use of the battery.

Expanded battery plat mesh machine

Expanded battery plat mesh machine

Decoiler

Decoiler

Border forming system

Border forming system

Expanded main machine

Expanded main machine

Re-coiler

Re-coiler


Production process:
  The production line uses de-coiler intermittent device to control de-coiler to feed copper coil firstly,then put the forming coil through curling machine into expanded mesh machine.Expanded mesh machine transmits power to bent axle through motor belt drive to make patterns high-speed punching up and down.After punching the copper sheet,through the leveling machine to level and finish.At last, cutting the sheet to demanded length by pneumatic shear and put them to collecting trolly.Except the start work need manually feed into the cueling machine, expanded mesh machine and leveling machine, all the works are automatic only the machine runs normally. This production line is suitable for automatic continuous production of copper pole network, its main feature is high degree of automation, high running accuracy, safety and reliable operation, greatly improving production efficiency.
The purpose of the product and material requirements: The copper pole network produced by this production line specialized in battery positive electrode grid.Alternatively the thickness of 0.2mm, the width of the theoretical material of the copper plate of 176mm. Material is copper plate with thickness of 0.2mm and width of 176mm.
Main parameters of the machine:
 
De-coiler

Name
Parameters
Iner-diameter
Φ90mm—Φ100mm
Outer-daimeter
Max.Φ600mm
Load-bearing
2000Kg
Electrical machine
Power:750、W;Rotate spped:1400r/min
Size of equipment
1100×900×800mm
weight
400Kg

Border forming system
NO.
Name
Parameters
1
Roller diameter
Φ92mm
2
Stepping motor
110BYGH6480
3
Size of equipment
813×455×985mm、
4
Driving form
Chain drive
5
Compact form
Pneumatic
6
Weight
350Kg

Expanded main machine
NO.
Name
Parameters
1
Expanding speed
240times/min
2
Mold drive
V-belt drive
3
Stroke power
35T
4
Speed
4.08m/min
5
Feeding distance
17mm
6
Electrical machine
Power:5.5KW,Rotate:960r/min
7
Mold
Effective journey:10mm,Material:Cr12MO1V1,
Hardness:HRC58-62
8
Size of equipment
1750x1200x1900mm
9
Weight
2800Kg

Leveling and shearing machine
NO.
Name
Parameters
1
Stepping motor
110BYGH6480
2
Leveling roll diameter
110BYGH6480
3
Driving form
Chain drive
4
Compact form
Pneumatic
5
Shearing power
Pneumatic
6
Outer size
1400×740×1191mm
7
NO.of forming roller
7 roots for leveling(up three down four),
1 program for feeding,1 program for roll-out
8
Weight
400kg

Re-coiler
Name
Parameters
Drive
Pneumatic transmission
Length
2010mm
Width
1120mm
Load-bearing
1000Kg
Size of equipment
2010x1120x1330mm
Weight
100Kg

Electric control cabinet
Name
Parameters
Control method
PLC
Electrical apparatus element
Schneider

Description of the machine structure:
  The production line consists of de-coiler, intermittent device, curling machine,expanded mesh machine, leveling machine, pneumatic chase shears, automatic collectting trolley, electric control cabinet ,pneumatic pump and other components.
De-coiler:Using passive feeding mode by the speed reducer drive feeding device,combinning postpositional intermittent device can automatically control the start and stop action of De-coiler machine.Easy to control,simple structure.Two sets of compression rollers of feeding device can leveling raw materials before accessing to curling machine.It can easy unsmoothly curling caused by slightly transformation during transport of raw materials.
Intermittent device:Start and stop actions of related parts controled by two journey switches arranged by the upper and lower.De-coiler intermittent device between the de-coiler and intermittent device.Sheets through two journey switch,when the sheet touches the upper journey switch, indicating that the sheet is strained.Then the de-colier begains to empty until sheet touches the lower journey switch and stop to feeding.
Curling machine:Through the three sets of compression rollers, two sets of forming dies make the sheet become V-groove shape by pressuring both sides of the roll rims of the middle. Press the V-groove firstly making it convenient to location during behind process of expanding metel mesh.Expanded mesh machine:The motor drive pulley transmitte power to the bent axle to driven pattern operate up and down at high speed;At the same time the bent axle is rotating,the sensor on bent axle transmittes signals to stepping motor for crimping and levelling,making curling ,feeding, leveling and expand metel mesh interworking.
Leveling machine:Mainly consists of frame, transmission parts, feeding, leveling, de-coiler and other parts.Stepper motor reducer and chain reducer transmit power to each group of the pinch rollers;The last set of pinch roller mainly plays a part in coding the meters and feeding to pneumatic shear and controls the pneumatic shear after setting the length of metel sheet.
Pneumatic shear:Cutting the levelling meshes to required length by users.
Re-coiler:Placed behind the hydraulic shears and sets two storehouses of A and B.The system automatically replaces the storehouse to B after that A storehouse ups to setting quantity of meshes.Workers pull out forming meshes collected from automatic collectting trolley and packing then place in the specified location.It greatly increases the safety of operation.
 
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