Accessory machines for wire drawing machine,wire drawing machine

Accessory Machines For Wire Drawing Machine

01. Wire unloading machine

This unit belongs to ordinary non-stop wire coiling machine which is equipped with a die box for making skin pass. The wire feeding device is lifted lower by a cylinder for easier wire set up. This machine is most idea for final process of screw wire.
Model: ABE-600B(SKIN)
Drawing material: Low carbon steel
Drawing capstan dia.: 600 mm
Wire inlet dia.: 4.6-1.8
Wire final dia.: 4.4-1.6
Drawing speed: MAX. 270 m/min
Power required/Block: 25HP-20HP

Model: ABE-700B(SKIN)
Drawing material: Low carbon steel
Drawing capstan dia.: 600 mm
Wire inlet dia.: 5.5-1.8
Wire final dia.: 5.3-1.6
Drawing speed: MAX. 270 m/min
Power required/Block: 25HP-20HP

02. Wire straightening & cutting machine

	Mechanical wire straightening and cutting machine is mainly used to straight and cut the wire to feed in the fencing mesh welding machine that the wire diameter is small. Normally the mechanical type wire straightening and cutting machines are of low speed, but ANBER do some design to impreove the machine technology, so that the straightening and cutting speed can reach 80m/min.
Model: ABE-MT3/5 Wire Dia.: φ3-φ5mm Cutting length.: 1-6 m, or according to customers requirement Straightening ratio: ≤2 mm/m Max. speed : 80m/min Cutting tolerance: 5 mm Total power: 3kw Overall size: 12004201200mm	Model: ABE-MT4/8 Wire Dia.: φ4-φ8mm Cutting length.: 1-6 m, or according to customers requirement Straightening ratio: ≤2 mm/m Max. speed : 80m/min Cutting tolerance: 5 mm Total power: 4 kw Overall size: 12004201200mm

03.Well type annealing furnace

Main parameter:

Motor: 60 KW, 380 V, 3 phase
Rated temperature: 950oC
Connecting form: YY
Heating area:2
Vacant furnace power comsumption:18KW
Vacant furance temperature rising time: 3.5 hours
Max. load: 1100kg
Stock bin size: O800*1600 mm
Weight:4800kg
Overall size:2000*2000*2500 mm

04.Wire descaling machine

Main parameter:

Max. wire dia.: φ8 mm
Capstan dia.: φ600 mm
Descaling speed: 150 m/min
Capstan rotation speed: 80 rpm
Wire speed: 77.5 mm/min
Motor: Y-160M-6-7.5 KW
Reducer: JZQ-400i=23.34
Weight:3000 kg
Overall size: 3130*1080*1020 mm

05.Wire pointing machine

This wire pointing machine is a kind of wire head roller and is suitable for rolling soft wire and mid-carbon wire 13m/m in diameter. It is also called tip roller, wire pointer. The operation of this machine is very simple and convenient.
Model: ABE-3 Finished wire dia.: φ0.8-φ3 R.P.M: 58 Power required:1/2HP Model: ABE-6 Finished wire dia.: φ1.5-φ5.5 R.P.M: 64 Power required:2HP Model: ABE-13 Finished wire dia.: φ5-φ13 R.P.M: 43 Power required:5HP	Model: ABE-25 Finished wire dia.: φ13.5-φ25 R.P.M: 29 Power required: 7.5HP/1HP Model: ABE-36 Finished wire dia.: φ24.5-φ36 R.P.M: 24 Power required: 15HP/2HP

06.Spooler take-up

Wire Spooler take-up can coil the wire layer by layer, the coiled wire will be tight and no chaos.
Take-up Material: Low, medium or high carbon steel, stainless steel or other non-ferrous
Model: BN-800
Spooler Size: 800X400X500(ODXIDXW)
Wire Inlet Dia.: 3.0-0.8
Working speed: 400 M/Min-800 M/Min
Power required/capstan: 30 HP/1HP
Model: BN-500
Spooler Size: 630X355X400(ODXIDXW)
Wire Inlet Dia.: 1.2-0.7
Working speed: 400 M/Min-600 M/Min
Power required/capstan: 15 HP/1 HP

07.Discharging machine

Model NO.: ABE-LFX001
Max. hoisting capacity: 500 kg
Lift distance: 2650 mm
Lift speed: 2650 mm
Beam over handing distance: 1230 mm
Motor power: 2.2 KW
Total weight: 600 kg
Model NO.: ABE-LFX002
Max. hoisting capacity: 350 kg
Lift distance: 2500 mm
Lift speed: 2500 mm
Beam over handing distance: 1085 mm
Motor power: 1.1 KW
Total weight: 300 kg

08.Butt welding machine

This butt welding machine, which is also called butt welder, is mainly used for butt welding(joint) of frame wire. Its performance: Convenient operation, materail saving and stable performance.

Model: UN-1-4
Welding range: φ0.8-φ3 (Copper), φ1-φ4 (Iron)
Power: 3KW
Model: UN-2-6.5
Welding range: φ4 (Copper), φ2-φ6.5 (Iron)
Power: 5KW
Model: UN-3-8
Welding range: φ5 (Copper), φ3-φ8 (Iron)
Power: 7KW
Model: UN-4-10
Welding range: φ6 (Copper), φ4-φ10 (Iron)
Power: 10KW
Model: UN-10-14
Welding range: φ8 (Copper), φ10-φ14 (Iron)
Power: 25KW

09.lubricate applicator

Adjustable wire clamp

Drawing powder applicator

High quality lubricant applicator

Lubricant applicator

Powder clamp

Specifications
Lube Applicator is very easy to use. It is simply to be clamped on to the wire in the die box, thus avoiding the cumbersome process of threading.
Features
1. simple structure, easy operation and flexible motion
2. Prevent wire scratching
3. Increase wire drawing die life
4. Higher speed
5. Reduce wire breaks
6. Uniform surface finish
Weight: 2.5kg
Size: 200*100*68mm

10.Rotary die box

The rotary die box includes a lubrication box and a mold box. Lubricant powder is contained in the lubrication box. The mold box is provided with a drawing die rotating device, and a drawing die is arranged in the mold box. The wire drawing die is between the top wire and the hollow shaft. The rotation of the hollow shaft can drive the wire drawing die to rotate together, thereby avoiding the excessive damage to a point or a region of the inner surface of the drawing die due to the uneven shape of the wire surface or the hard particles on the surface. This makes wear on the inner surface of the drawing die very uniform. The life of the wire drawing die is improved, and the quality of the produced product is more stable.

11.Borax (pretreatment) production line

Flow chart:
Mechanical peeling & derusting unit → Steel wire ball strong force cleaning up unit → Electroanalysis pickling unit → Heating water channel → unit Boron coating unit → Drying unit